(for vehicles with air-cooled engine)

- On vehicles with 1.6 1 engine weld on the web in the centre of the plate and bolt to the gearbox.

See Drawing 9 for dimensions

- Install protection plate.

-       Cut protection plate to size end bond at the appropriate points.

-       Weld on the two angled pieces at the rear.

d- Gearbox protection plate

(for vehicles with water-cooled petrol engine)

-       Make front section as shown in drawing

-       Insert long M 10 bolt in front gearbox mounting.

Supplied from

Volkswagenwerk AG

-       Position front section.

Hannover plant -

-       Bolt protection plate to gearbox at rear.

Service Department

-       Join front section and protection plate (pliers, screw clamp)

Part No. KDW 1 R 2 001

(4 + 5 speed gearboxes)

-       Remove protection plate and weld on front section.

-       Make shouldered nuts for rear attachment.

See Drawing 14 for dimensions

It is advisable to install the front assembly mounting from Automatic vehicles Part No. 251 399 201 K at the same time.